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MPPT_Buck_Converter_Synchronous
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MPPT_Buck_Converter_Synchronous
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# This is an Atmega 32U4 based Synchronous MPPT Buck Solar Charge Controller ## Features: - Programmable with Arduino IDE - Input voltage 12 - 22V (36 cell solar panel) - Output voltage 2.5 - 14.4V (single cell lithium up to 6 cell lead acid batteries can be directly charged) - Simple MPPT (Maximum Power Point Tracking) solar charge controller for 18V solar panels - Proper buck converter topology, which increases the current on the output side, not just PWM - Sparkfun Pro Micro 5V, 16MHz or 3.3V, 8MHz (3.3v recommended, more efficient) - ACS712 current sensor (5A version) on the output side - Voltage dividers for voltage measurement on panel and output side - Two N-channel mosfets, driven by IR2104 half bridge driver, inductor (synchronous buck converter, D5 increases efficiency) - Third N-channel mosfet as efficient anti backfeed protection without the use of a lossy diode - Supplied by the panel voltage, so it can't drain your battery during the night - Working frequency 31.5kHz - WARNING! This device is not intended to drive 5V USB devices directly. Do it at your own risk! - Always use a regulated 5V USB adapter on the output! Otherwise, voltage glichtes may damage your USB device! - This controller is COMMON NEGATIVE - 4 operation modes: MPPT, CV, CC, Idle - SD card data logger for time, voltage and current. You can import the txt files in Excel - WARNING! Always adjust output voltage and output current limits according to your battery type, before you connect the battery - Efficiency between 72% and 92% New in V 1.0: - Initial commit, tested with my 10W and 20W solar panels, charging my DIY USB power bank with 8 18650 cells in parallel. Two TP4056 lithium charger modules in paralel on the output - An anti backfeed diode on the output is required, if you charge batteries directly! Otherwise, your low side mosfet may blow up!! New in V 1.1: - Anti backfeed diode is not required anymore, MOSFET Q1 added as anti backfeed protection. It is driven with 16V by a separate charge pump circuit (D3, D4, D6, C8) - Direct charging tested with 6.6Ah, 12V Lead Acid battery and 4 18650 cells in parallel, charge current up to 3.8A - Software changed: MOSFET Q3 protection (this is very critical, because it can short the battery to GND!) - Freewheel diode D5 added to improve efficiency - LM317T regulator replaced with a more efficient MP1584EN step down module New in V 1.2: - Optimized for 4.2V 1S LiPo 18650 direct charging New in V 1.3: - Display now using u8x8 instead of u8g2 in order to save flash memory - Ah is displayed as well, not just Wh. - Splash screen shows SW version - Switchable display content, using Menu button - Pot is used for manual / automatic MPPT tracking instead of output voltage adjustment - tested with my 10W and 20W solar panels, charging my DIY USB power bank with 8 18650 cells in parallel. The TP4056 board is not used as chrarger anymore, just as BMS (overcharging, overdischarging, overcurrent). The 18650 cells are connected to the B+ and B- terminals, the charger and the USB aoutput stepup modules to the OUT+ and OUT- terminals. The output voltage is 4.2v , which is the maximum charge voltage of an 18650 cell. To do: - Adding a configuration menu, using the buttons - Changing the inductor to allow 5A charge current - Designing a proper PCB ## Usage See pictures     Also have a look at the pdf schematic. (c) 2018 TheDIYGuy999